Woodworking Jigs Videos

Circle Cutting Jig for a Trim Router

Making circles and cutting holes in wood can be accomplished in many ways such as ... the bandsaw, a jig saw, scroll saw, fret saw a hole saw, and even some others that are less common. Making circles or holes in wood is not always easy, depending on the tool, sometimes the circles or holes are not really round and very often the edges are quite rough, which sometime doesn't matter, but in some cases, and nice clean edge and a perfect circle are exactly what is needed.

One of the ways to make holes or circles is using a router fitted with a suitable straight bit. The problem with doing this with full size routers is that they are big and bulky and often the sizes of the cut-out can be quite small, which is exactly why I am making this Circle Jig for my Trim or Compact Router.

Making a Circle Jig is pretty easy and doesn't take that long to make, but there are some procedures to follow to make it easier to make and more functional ...

Featherboard Jig - How to Make a Featherboard

Featherboards are not used nearly as often as they could be for a few reasons, they are time consuming to make, they often don't work as well as they could and sometimes they are difficult to mount on your machinery. In this video I am taking one of the elements away, which is making, good quality featherboards that will give you consistent and repeatable results with little setup (depending on your equipment).
The biggest problem I have always had is making featherboards with consistently thin fingers that will give me the kind of pressure I need for use on my router table or table saw. This jig solves that problem and speeds up the process too.

Watch this and other similar videos on YouTube - https://youtu.be/UAPWB368sG0

I first tried to use my "Lynn Sabin" box joint jig (kindly provided free, by Leeway Workshop), but the design of it simply doesn't not work well for featherboards. You can see more on the box joint jig I made right on this website here.  I decided to try to re-design it using the same principal of using a threaded bar a the indexing component and went about making a prototype featherboard jig. I seldom need to make prototypes but I do find them useful at times when I don't have a clear vision for the end product. The prototype I made worked OK, but not nearly as well as I hoped, but what I learned making it was what I could do to improve it and so here is what I did ...

Table Saw Mitre Jig: Make Easy Mitres Cuts & Spline Joints Every Time!

For most woodworkers, the table saw is most used machine in the shop so it stands to reason that among the most popular and useful jigs are for the table saw. One of the nice features of most table saws is the ability of the saw to angle the blade, often up to 45 degrees, for special angled cuts. The problem with many table saws, especially saws that are older is the mechanism that allows the blade to be angled is often hard to move, and at best, you still need to get down on your hands and knees and crank the blade over ... make a cut or two, then crank the blade vertical again and make sure it is absolutely square to the table saw's deck. Not difficult, but tedious and time comsuming and often for only one or two cuts ... and hopefully they are perfect, because who wants to repeat this process?

Watch this and other similar videos on YouTube: https://youtu.be/p5MQrAKLqNw

In this video I am finally getting around to making a jig that can be popped on top the table saw, trapped by the fence so it is safe and adjustable to use and quick and easy to make angled cuts without having to fuss around with moving the blade ... and here are the dimensions ...

Make a Picture Frame Corner Rabbeting Jig for the Table Saw

Making picture frames is a popular woodworking project but it's not alway easy to decide how to fasten the corners that are often edge grain wood that often doesn't readily take many woodworking glues to secure it. Mechanical fasteners are popular like screws, nails and staples and sometimes splines are cut into the corners then wood veneer is glued into the splinces to make a very strong corner, and decorative as seen from the edge, which picture frames are seldom viewed from. Using rabbets is less common, but is equally as strong as splines, and they add a different look to the picture frame. Cuting rabbets into corners is not limited to picture frames, it could also be used in doors and door frames and other edging and surround applications.  Sometime dowels can also be added to the rabbets, but this can also look "over done" in terms of looks of the frame or door.

Watch this and other similar videos on YouTube - https://youtu.be/0SmyNi804ec

The version shown in the video is a common design, simple to make and works well. The minimum dimensions ...

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