I try to cover off as much detail as I can in each video, then follow-up with a written article, but sometimes people are more interested in the video details that what I provide ... hence a follow up video like this.
On Joint Testing ... Many people were interested in the joint testing and there were lots of comments and suggestions ... as I expected. The one joint that received a lot to comments and questions was the pocket hole joint. I did NOT glue that joint because it is an edge grain to long grain joint.
And as most of you know, there is little advantage to trying to glue end grain to long grain, seldom does the glue hold it very well.
I don't know how many Planes Stanley must have made, but it seems like I am always running across at least one at every garage sale and flea market. Sadly, not all of them have been nicely looked after over the years and between rust, broken and warped bases and broken wooden handles, many are not worth bringing home except as a collectable piece, but their are exceptions. As much as I love Lie-Nielsen planes and their excellent quality, sometimes it's nice to rescue some of these old planes too. On a recent tool swap meet adventure I found ... in excellent shape ... a Stanley Bailey #3 Plane. It really caught my eye because it is narrower than the other Stanley planes I have and something about it caught my attention. The price was only $20 for this little gem, at that price I figure I could afford to just bring it home and leave it as an ornament in my shop if nothing else.
After disassembling the plane, I could see it really was in pretty good shape. I set the blade, chip breaker and lever cap so I could concentrate on the base. The base of a plane needs to be ...
Everyone loves to "get a deal" and one of the best ways is to find tools and equipment that is pre-owned. There is a plethora of used tools and equipment in the world and a small fraction of it comes to market in the form of garage sales, yard sales, flee markets, swap meets as well as the huge variety of on-line listings. Buying used tools is really no different than purchasing new tools, except you will get no warranty and usually no return options. You either need to know what you are buying, and even then you still run the risk that what ever you buy will end up being unsuitable for your needs. Just one of the risks you run, so be careful on how much money you are willing to risk.
There was a time when every woodworker made all their own tools, or maybe you had a blacksmith help you with some of the metal parts ... roll forward about 5,000 years and woodworkers are still making their own tools, and this video is part of that.
I have talked about routers in the past, and that most woodworkers find that move than 805 of the wood router work they do involves a router table ... yet there are still tons of people with routers and no table. So, in this article and videos we will be building a very good quality wood router table that will serve most woodworkers well for decades of use ... and it's inexpensive to build.
Part one - The Stand Yes, we need something to put our router top on so why no build our own sturdy stand. Our stand will have 4 legs (obviously) and all four legs will have a five degree - 2 angle. The reason I like this stand is it is very sturdy and stable. Unlike some square type stands, the ones with angled legs are very hard to push over making them ideal for router bases. If you want, you could make the deluxe stand like the one Norm Abrams designed, or which plans are available on the Internet, but we want to make a stand that could be weekend project in having your router table build and working in a weekend.
Our stand is constructed of construction grade lumber (hand picked) from the local lumber store. We picked up a quantity of 2 - 2" x 3" x 8ft boards, and 3 - 4" x 3/4" x 8ft boards. The 2x3s would be for the legs, the 1x4s for the bracing and skirting ...