Making Shaker Doors Using a Router

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Making cabinet doors is easy, fun and cost effective. With wood you can purchase at any hardware or lumber store, anyone can make beautiful and functional doors in no time. The only tool you need is a decent quality router and router table, and router bits. The wood we used for these demos is just 3/4” pine that was cut to 2” widths. It is important that thickness and width of the door components is constant, otherwise you will find uneven edges on you doors that will require sanding to make even again.

After you have cut your raw wood, that is the wood for the rails and styles you will need to cut those pieces to their proper length. The length for the stiles is easy, that is simply the length of the door that you will be making. This is because the stiles are ALWAYS the full vertical length of the doors.

Cutting the rails, (the horizontal components of the door) can be a bit trickier, that is why we like to use 2” for the width of stiles and rails (plus it just looks good). The rails when they are finished will need to have tongues cut into each end to fit into the groves of the stiles and this is where knowing woodworking math is a help.

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Router Table Basics

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Many people consider routers "scary tools", this is probably because they can spin at such a high rate of speed, but truthfully, routers are among the safer tools in the workshop. Not that they should be taken for granted, ANY tool can do serious harm even a router. The thing that I like most about routers is they can be used to make entire projects. If the only tool you have is a router, you can make many projects with only a router.If you are new to routing, you will soon discover that the most of the things that you can do with a router involve using a router table. Routers with tables are useful too, but having a router table opens a whole new world of projects and woodworking elements.

If you are about to invest in a router, make sure you choose a good brand name like Porter Cable, Freud, Milwaukee, DeWalt or similar. If you are also investing in a router table do NOT purchase an inexpensive table based on price. You will soon find out that your money was wasted and now you still need to go out and purchase decent table. Most bench top tables are not worth bringing home, although there are exceptions, even some of the floor standing models are sketchy, so take your time and buy a decent table.

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Making Vinyl Album Cover Picture Frames

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Bench Cookies

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I'm always amazed in this world of high technology and all it's whizz bangs, that someone ... somewhere never forgets about the simple things in life. The small things that often frustrate us to death but that we never seem to overcome. Enter the new "Bench Cookies from Rockler. These are simple little discs with non skid material applied that not only allows them to stand off the workbench, thus giving the worker some room underneath the project ... these little things stick like crazy, even when grit and sawdust tries to confound them.

At first I wondered how many times I would really need to lift my work piece off the workbech top, but I soon discovered that was not the real issue, the real issue was all the stuff that always seemed to accumulate under my work piece, like nails, screws, bits of wood, tools, pencils ... the list goes on and and on. The real problem with thes is that in some cases I don't want the back to get scratched and marred, I want it to be clean, which doesn happen when a screw rolls under and all of a sudden your piece now has a dint or scratch in it.

I also like the fact that I can use them for painting and staining, simply by moving them in from the side of the piece. To me, the that is the best part of these accessories, when you want to paint, stain or varnish all sides of a piece, when it is small it often moves around on you.
      

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