WoodWorkWeb - Woodworking Community

Designing Furniture with a Fibonacci Gauge

Read Time: 5 mins

Every woodworker spends a protion of their time designing things to build or modifying existing plans to suit their own purposes and needs. Many woodworkers are also designers who start with a blank piece of paper and design their works from a concept or idea in their head, and plan the whole project out on paper.
One of the challenges of designing projects from scratch is ... how do you ensure they "look good", now I know that what looks good for one person may not look good for another, but we are talking about the "balance" of a project, not about whether you actually like the idea or not. For example you may not like the design of a certain chair, while other do, but the design of that chair may or may not be "in balance", which could be contributing to why some may not like it.

Back in early Greek times, when the concept of mathematics was being developed, a very keen mathematitian discovered a set of numbers that can be used to help desginers and architects design projects that are "in balance"". This set of numbers was morphed into an artchitectual device called a Fibonacci Gauge. The device is a simple concept that is basically like a three legged devider, but with a bit of a twist. When you set the 2 outside legs, the inner leg moves as well to a designated spot, and it is the middle leg that is used as well, in helping to design furniture, buildings and almost any type of visual artistic work.

In our case we need to use the Fibonaccin Gauge to help design a pleasing look to a small side table we had seen in a publication several years ago. We wanted to make a table of the similar design, but could not find the plans so had to go about making our own in a manner that ...

Making a Coffee Grinder

Read Time: 5 mins

grinder_tmb It's not very often that such a small woodworking project requires so many different tools and requires number of skills from the woodworker. In this video we made a working coffee grinder, well actually we purchased the grinding part from Lee Valley tools and made the wooden base that the grinder sits on.

It sounds like a pretty easy project but we decided to make all the corners of the box as box joints. Inside the outer box is a drawer that catches the ground coffee bits as the handles is turned and beans are ground. Then, there is one last element, so that many of the coffee grinding bits do not fall between the drawer and the outer box there is an inner lining that makes sure the ground beans all fall nicely into the drawer.

The first element is to make the outer box. We adhered to the instructions packaged with the grinding component and found them easy to follow and accurate, so why not make things easy and follow their instructions. Since we decided to make box joints for the outer box we needed a box joint jig (which we also needed for other upcoming projects too) so we made that first of all (see our other videos for details on this).

Making a Box Joint Jig - UPDATED

Read Time: 8 mins

Box Joints are one way of connecting corners in woodworking. They look great and when they are glued together they make a very strong joint which makes them suitable for drawers and boxes, especially ones that get high usage. The problem with most box joint jigs is that they are often finickity to use and very often will only make one, or at the most two sides at the same time. From what we have been able to gather, this jig was originally conceived by Lynn Sabin and later modified by others.
We have taken the original plans and modified them yet again, by primarily making the base much wider. The advantage to making the base wider is that the jig can now be adapted to cut wood flat side down. This means a type of weave pattern can now be cut into wood and not just on the edges.
Anyone who has tried to cut trivets manually on a table saw will be doing back flips when they see just how easy it is to make multiple cuts, accurately and easily.

Watch this Video on YouTube here - https://youtu.be/XEeWSepGqYI

We made the original version of this jig first of all to see how it worked and what problems we might encounter along the way. We were so happy with the first version that we decided to re-make the jig with a few modifications and changes to make it even better and more versatile. For more info and links, read on ...

The Rockler Glue Tool

Read Time: 1 min

Some of the greatest frustrations in woodworking come from seeminly simple tasks. Like when you glue boards together, it's important not to get glue on parts of the boards where you don't want it because when it dries it can effect the finish of the wood. Over the years I have tried everything to spread glue from my own fingers, to little wooden sticks, foam brushes, good quality paint brushes, disposable paint brushes, chips of plastic ... pretty much anything that I hope will work. I always seem to be looking for something that is easy to use and more importantly, something that spreads the glue evenly over the area to be glued so I am not wasting glue, but so I am getting enough so that I avoid getting voids in the joints.

Now, someone has invented a little glue brush that spreads glue evenly, particularly over the edges of boards such as when you are glueing narrow boards together to make wider boards. One of the problems with gluing boards together is that if you miss putting enough glue on a particular spot, when the glue dries you get "Voids" in the wood, little areas where there wasn't enough glue and it leaves small holes between the boards being joined. These are most annoying because they are hard to fill and stand out like crazy when you are trying to finish a woodwork piece. This little brush actually does a great job of spreading glue evenly because of it's large bristles. If by chance you are like me and often forget to clean the brush after you use it, the dried glue can be easily cleaned off after it is dry.

These are great little brushes .. inexpensive and easy to use and one of the great little addtions to helping to keep the frustration out of your woodworking time.

Magnetic Switches for Jigs

Read Time: 5 mins

Innovation and woodworking go hand in hand. Despite the fact that woodworking is the second oldest profession, it has always been a place where new tools and ideas meet. Such is the case with the "Magswitch". If you aren't familiar with the Magswitch, it is simply a magnet that can be switched off and on. So if you place a magswitch on a steel table, like a table saw, and turn the switch, the magnets are energized, adhering the unit to the table. When the switch is turned off, the switch can be lifted off the table with same effort it takes to lift a screw driver off the table.

Having a tool that is quick and easy for making and adapting to jigs is a HUGE benefit in the workshop for saving time and for making more accurate cuttings, and that's just where the magswith is perfect ....

Read more … Magnetic Switches for Jigs

Comparing Box Joint Jigs

Read Time: 6 mins

One of the most recognizeable joints in woodworking is the dovetail joint. It has been around for centuries and is always associated with quality. In the past century one of the main purposes of dovetail joints is in making drawers, which is a real pity because dovetail joints are such a pretty joint they should really by "seen" more often. What many woodworkers don't realize is that as popular as dovetail joints are, they are often confused with another joint called "box joint", which is similar in design and look, but box joints have square pins and tails compared to dovetail which have angled pins and tails.

When comparing the two joints, the dovetail joint is easily the prettiest of the two but slighly more difficult to make. The dovetail joint It appears to take more time to make and just looks better. Among woodworkers, anyone who can actually hand-cut high quality dovetails are often held in high regard. One of the best people for hand cutting dovetail joints that I have had the pleasure of meeting and working in association with at woodworking shows is Rob Cosman. I can't imagine how many dovetail joints Rob must have cut in his lifetime, but the quality of his cuts is evidence that practice make perfect. Check out Rob's website for more information on dovetail joints at www.robcosman.com.

Now, back to the topic of box joints, and comparing the jigs and how to make them.

What most woodworkers don't realize is the most people who know a bit about fine furniture will call box joints dovetail joints. There is really only a small portion of the population that really know the difference. It's almost like what a woodworker told me once, "if you want to impress another woodworker, make a dovetail joint, if you want to impress the rest of the population, a box joint will work just fine". To back up his claim, I told him that I had been in a number of situations where people have called box joints dovetail joints, and he agreed and confirmed that only a very few, knowledgeable furniture experts have been able to identify the difference.

So, what are some of the best ways to make these joints, well, read on and we will show talk about them.