Surprises can pop up in the most unexpected places. On a
recent vacation to the Columbia River gorge area in Oregon,
I discovered a most pleasant surprise … a cedar strip boat, kayak and canoe
builder. Ray Klebba has been building water craft for over 20 years, and his
skill shows in the finished products I saw and photographed. He actually refers
to his water craft as “functional art” and I have to agree with him. Many of
his pieces grace the luxurious interiors of many of America’s
lodges and corporate offices.The boat shop
is situated on the main street of White Salmon, a small town just across the
river from the city of Hood River.
If you have never visited this area, bring your camera and be prepared for
great scenery, wonderful people and the trip of a life time … but back to the
boats works …
Many people consider routers "scary tools", this is probably because they can spin at such a high rate of speed, but truthfully, routers are among the safer tools in the workshop. Not that they should be taken for granted, ANY tool can do serious harm even a router. The thing that I like most about routers is they can be used to make entire projects. If the only tool you have is a router, you can make many projects with only a router.If you are new to routing, you will soon discover that the most of the things that you can do with a router involve using a router table. Routers with tables are useful too, but having a router table opens a whole new world of projects and woodworking elements.
If you are about to invest in a router, make sure you choose a good brand name like Porter Cable, Freud, Milwaukee, DeWalt or similar. If you are also investing in a router table do NOT purchase an inexpensive table based on price. You will soon find out that your money was wasted and now you still need to go out and purchase decent table. Most bench top tables are not worth bringing home, although there are exceptions, even some of the floor standing models are sketchy, so take your time and buy a decent table.
For some of the basics on using a router table, please see our video, then read on ....
Is it any wonder routers and router tables have leaped in popularity in recent years? There are many reasons why routers are becoming more and more popular.
Even if this is the ONLY power tool you own, you can still make many, many projects with it.
Routers and router tables take up less space than most other power tools
The vast selection of bits and attachments makes them extremely versatile
They are easy to use and capable of excellent results.
If you ever talk to anyone who has a router, you will find they often have 2 or 3 routers or they have none at all. Unless you are Norm Abram from the New Yankee Workshop who admitted to having 25 routers during one episode of rebuild a work bench. You may ask, “why would anyone need more than one router?” but the answer is more complex. Most of of bought routers years ago, like an older Craftsman or even a Makita, but with the advances they have made in recent years we have also purchased new routers from makers like Dewalt, Porter Cable, Freud or Festool.
One of the advantages to having more than one router is that very often you need to do some sort of a routing project with a router that is not mounted in a table. This means we can do routing with one router mounted in the table and other router work like edging with another router.
Many of you have already leaped ahead at the mention of two routers and are now questioning what the real differences are between fixed base and plunge routers. Well, we need to step back for a moment for those who are not as familiar with routers to briefly explain that there are basically two types of routers. 1) Fixed base routers and 2) Plunge routers. Both routers allow the up and down movement of the bit, the difference is that a plunge router contains springs that allows the user to move the router up and down during the router procedure. A fixed base router must be turned off in order to adjust the bit height and then it is fixed in that position throughout the cut. More on these later.
One of the most important factors to keep in mind with any router is that if you are a woodworker (as opposed to working on house construction or renovation), your router use, using a router table, will likely be 80% of the time or more. Most woodworkers find that a router without a router table gets very little use, so if you are buying a router you should probably also be purchasing a router table with it. There are of course a few exceptions but generally woodworkers use routers mounted in router tables.
I'm often asked, what should I purchase a fixed base or a plunge router. My answer is always the same, a plunger router will do anything a fixed base router will do and more. Plunge routers are normally a bit more expensive but are more versatile in their use. If you are using ONLY a router table, a fixed base would work fine, the real problem is that once you begin to see what can be done with a router, you will want to use it both on and off the router table.
If you really want to expand your woodworking experiences and get into doing some innovative and creative work then get yourself a good router and explore what can be done.
We were looking forward to testing this tool from Bosch. In
our opinion the plunge router is probably the most useful if it is your only
router and this Bosch 1619EVS is a whopping 3.25 horse power, which is touted
as maintaining constant speed under load.
We started by having a good look at the tool and what
we found were some innovative ideas and designs. The depth adjustment knob has
both fine and coarse adjustments on it and the spindle lock on the front is
convenient and easy to see. The variable speed switch is near the top of the
router, although we would have liked to see this closer to the trigger, we were
happy the unit had the control. We also liked the new design for the depth
control stops, although we wondered if they would have the versatility that for
a woodworker that other units already have. The off / on switch is nicely
integrated into the right hand grip which makes this control very nice and
comfortable to use. Like many routers the Bosch 1619EVS uses the spindle lock
system to change bits rather than the two-wrench system. We also liked that the
plunge locking leaver was opposite of the on / off trigger so that the operator
can actually lock the router down in place with left hand during operation.
We were a bit anxious to get our hands on the DEWALT DW625
EVS Plunge Router for a couple of reasons, first of all it boasts a 3
horsepower motor, which is about what you would expect from a 15 amp unit, and
this is a plunge router, which is what we prefer given a choice.
We used this router both on and of the router table and
found it easy to use and very capable of anything we challenged it to do. We
liked the soft start feature, which in a 3 hp unit is very nice. I means when
you start the tool it doesn’t try to jerk it out of your hand every time you
start the unit up, a very nice feature and a good safety feature too.
The DEWALT DW625 EVS Plunge Router uses a variable speed
motor which runs between 8,000 and 22,000 rpm. Useful for doing a wide variety
of jobs. We found the rack and pinion mechanism for moving the router up and
down to be smooth and move. We also like that the scale on sliding ruler was
magnified somewhat for easier viewing. We also wondered what this scale and
magnifier would look like after a few months of use, would the dust start
masking the scale? Then we surmised a bit of blown in air would probably solve
the problem.
Although this is something of the little brother of the 3.25
Hp Bosh Plunge router, we very much liked this smaller version. If you don’t
need all the routing horsepower of the bigger Bosch, this is certainly one to
consider. Again, we prefer the plunge routers if they are your only router, we
just find them more versatile.
The Bosch 1613AVES Plunge Router is another well
thought out tool and even with a bit smaller motor will still do pretty much
anything most woodworkers will need … admittedly you may need to take a couple
or even three passes with the biggerpanel bits, but this unit will still perform.
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We liked how well the tool was designed and that it had all
the options we look for, sort-start, constant speed under load, variable speed,
off / on switch on handle, both half and quarter inch collets included, micro
adjustment plunge stop and lock down leaver.